Industrial Plastics — HDPE Lamella Clarifier installation

Lamella Clarifiers

Inclined-plate clarifiers for water treatment, mining and industrial process water — engineer-specified, fabricated in HDPE and polypropylene.

ISO 9001:2015 by SGS  ·  DVS 2207 welders  ·  Brisbane, since 1971

Industrial Plastics designs and fabricates custom Lamella Clarifier modules in HDPE (PE100) and polypropylene (PP-H) for water treatment plants, mining process water, food & beverage effluent, and industrial wastewater clarification. Each module is sized to your influent characteristics — flow rate, solids loading, particle settling velocity and target effluent quality.

Brisbane workshop, since 1971. ISO 9001:2015 certified by SGS. Tanks designed to DVS 2205 and welded to DVS 2207 by qualified welders. Reference installations include council water treatment plants, blue-chip mining operations and industrial process facilities across Australia.

Trusted by: Veolia·Aquatec Maxcon·Council water utilities·Rio Tinto·BHP

How a Lamella Clarifier works

A Lamella (or inclined-plate) clarifier separates suspended solids from a liquid stream by gravity, using a stack of parallel plates inclined at typically 55–60°. Water flows upward between the plates; solid particles settle onto each plate surface and slide down to a collection sump under gravity, while clarified water exits at the top through a launder.

The geometry multiplies the effective settling area: the projected horizontal footprint of each inclined plate adds to the total settling capacity. A Lamella module with 30–50 plates can deliver the equivalent settling area of a conventional clarifier 5–10× the footprint — the reason they’re specified where space is constrained or capital cost matters.

The engineering parameters that matter

  • Plate angle — typically 55° (steeper angle = better self-cleaning, larger footprint per plate; shallower = more compact but solids may build up).
  • Surface overflow rate (SOR) — the design flow per unit projected horizontal area. Driven by the slowest-settling particle you need to capture.
  • Plate spacing — 50–100 mm typical. Closer = more area per module but higher fouling risk; wider = robust but larger.
  • Plate count and module height — sized to deliver the required total settling area for your flow.
  • Inlet distribution — even feed flow across all plates. Unequal distribution short-circuits the unit.
  • Sludge sump & underflow — conical or pyramid hopper geometry; thickened sludge concentration target dictates underflow rate.
Lamella Clarifier — cross-section FEED IN (cloudy / particulate) EFFLUENT LAUNDER (clarified water out) EFFLUENT OUT (clarified) SLUDGE UNDERFLOW (thickened solids) 55–60° plate angle Inclined plate stack 30–50 plates, 50–100 mm spacing Surface overflow rate (SOR) Design flow / projected horizontal area Material PE100 HDPE or PP-H, fabricated to DVS 2207 Footprint multiplier 5–10× conventional clarifier in same area Three flows running simultaneously: Cloudy feed enters the plate pack Clear water rises between plates Settled solids slide down to sludge sump
How it works. Cloudy feed enters the plate pack mid-vessel. As water travels upward between the inclined plates, suspended particles settle onto the upper face of each plate. Gravity pulls the settled solids down the inclined surface into the sludge sump while clarified water continues up to the effluent launder.
Why inclined plates. Each plate adds its projected horizontal area to the total settling capacity. A module with 30–50 plates delivers the same settling area as a conventional clarifier 5–10× the footprint — the reason Lamella clarifiers are specified where space is constrained or capital cost matters.

From the workshop

HDPE Lamella Clarifier installation
Industrial Plastics workshop — HDPE Lamella Clarifier module assembled and ready for dispatch.
Lamella Clarifier Modules case study
3 × HDPE Lamella Clarifier Modules — Northgate, Queensland water treatment project.

Configurations we fabricate

Modular HDPE clarifiers

Free-standing modules in PE100 black, sized to your water-treatment plant footprint. Self-supporting frame, integrated launder, sludge hopper.

Polypropylene clarifiers

PP-H for higher-temperature service or specific chemical compatibility (acidic effluent, hot CIP wash water, brewery effluent).

Steel-framed plate packs

Plate-pack inserts in galvanised or stainless steel frames, dropped into existing concrete or steel clarifier vessels — capacity upgrade without replacing the basin.

Skid-mounted units

Complete clarifier on a skid with feed pump, dosing point, sludge pump and instrument panel — truck-deliverable for rapid deployment.

Standard features

  • HDPE PE100 or PP-H plates and structure, fabricated to DVS 2207.
  • Backing rings (galvanised or stainless) on all flanged connections.
  • Inlet flow distributor designed to your influent flow profile.
  • Spark testing on every weld; hydrostatic test for liquid-tight verification.
  • Steel mounting frames, lifting lugs, transport bracing for site delivery.
  • Optional: integrated coagulation/flocculation chambers, dosing nozzles, sample taps, viewing windows.

Standards we build to

Compliance

  • DVS 2205 — thermoplastic tank design (German engineering standard)
  • DVS 2207 — HDPE and PP weld procedures and welder qualification (German plastics welding standard).
  • ISO 9001:2015 — quality management system, certified by SGS.
  • AS/NZS 4766 — polyethylene storage tanks for water and chemicals (where the clarifier vessel falls under tank specification).
  • AS/NZS 4020 — products in contact with drinking water (potable applications).
  • Material certificates and weld traceability supplied as part of the project documentation.

Sectors we serve

Water Treatment (Veolia, Aquatec Maxcon, council utilities) · Mining (Rio Tinto, BHP, Glencore — tailings clarification, process water recovery) · Food Processing (effluent pre-treatment, CIP wastewater) · Energy (cooling water clarification, blowdown treatment) · pulp & paper · metal-finishing and plating effluent.

Reference project

3 × HDPE Lamella Clarifier Modules — Northgate, Queensland

Industrial Plastics completed the fabrication, testing and delivery of three Lamella Clarifier modules for a water treatment project in Northgate, Queensland. The modules separate suspended solids from liquid during the treatment process. The complex fabrication required a specific surface overflow rate, plate area at 60°, spark testing of all welds, plus backing rings, nozzles and steel mounting frames.

Material
HDPE Black PE100
Plate angle
60°
Module dimensions
2.4 m L × 2.0 m H × 1.4 m W
Quantity
3 modules
Sector
Water Treatment
Location
Northgate, Queensland
Download case study (PDF)

Get an engineer-grade quote

Send a flow diagram, influent water analysis (TSS, particle size distribution, target effluent quality) and site footprint constraints — or just a written brief. Our technical sales team will respond within one business day with a sized proposal. Or call 1300 465 888, Mon–Fri 8am–4pm AEST.

Send specs & flow diagram → Call 1300 465 888

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